EQUIPMENT

Kewaunee insists on nothing less than the best equipment to produce your heavy fabrications. We're equipped with the latest in specialized fabrication technologies, yet it's our experienced technicians that maximize our productivity. To see what equipment we use, check out the details below. To learn how we use this equipment to turn raw materials into top-quality fabrications, come visit us.

EQUIPMENT

CNC MACHINING CENTERS

1  Kuraki KBT-13A  5” (HBM),  X=118”, Y=90.5”, Z=51”,
   W=27.5”, 60 tool storage

1  KIA  KBN 135 5”(HBM), X=118”, Y= 79”, Z=63”
   W=27.5”, 60 tool storage 

1 Ex-Cell-O, (HMC) twin 48” x 48” pallet exchanger, X=72”,
   Y=60”, Z=36”, 99 tool storage

1 2100 Viper (VMC), X=81”, Y=41.3”, Z=32.3”, 30 tool

1 325 Tree (VMC), X=27”, Y=14”, W=15.75”, Z=6”

1 1260 Tree (VMC), X=49”, Y=24”, Z=30”, 32 tool

1  3100 Viper (VMC), X=121”, Y=41”, Z=42.5”, 32 tool

1 Mustang (VMC), X=41”, Y=20”, Z=24.5”, 20 tool

   
CNC TURNING CENTER
1    Mazak, T2 control 28” swing x 80”cc, 10 tool
 
HORIZONTAL BORING MILL - FLOOR TYPE
1 Wotan 4.7”, X=276”, Y=67.5”, Z=24”
2 Kaukauna 4.”, X=122”, Y=50”, Z=30”
   

HORIZONTAL BORING MACHINE – TABLE TYPE

1 Universal 3”, X=44”, Y=32”, W=40”, Z=24”

   

RADIAL ARM DRILL PRESSES

1 American, 6’ arm, 17” column
1 Mueser, 4.5’ arm, 8” column
1 Carlton 8’ arm, 19” column
 

LATHES

1 American, 19.5” swing x 60”cc
 

GRINDERS

1 Blanchard surface grinder 30” table, 36” diameter 12” high
 
ADDITIONAL SERVICE EQUIPMENT
Static Balancing Equipment
Vibratory Stress Relief Unit – Bonal Technologies, Meta-Lax
 

INITIAL PROCESSING

1 MG, CNC, Plasma-arc double torch, double table
    (2) 16’ x 40’
1 ESAB,Avenger 1-14 CNC Cutting Machine
1 MG, Apollo, CNC, six torch, oxygen-fuel, table 9’ x 50’
1 Bug-O, Portable burning machine
1 Beveling, cutting capacity  thick - Victor
1 Bug-O, Circle beveling machine inside diameter 2”-22”,
    outside diameter 34”-64
 2   Giddings & Lewis (CNC) beveling machines
 
SAWS AND PUNCH PRESSES
1 Marvel band saw, CNC, 18” x 20” x 40’
1 FMB, automatic band saw, 10” x 12”
2 FMB, semi-automatic band saw, 10” x 10”
1 Kingsland, 125-ton, Iron worker shearing, punching
    and notching
 
PRESS BRAKES
1 Pacific, 250 ton, length 14’
1 Pacific, 600 ton, length 196” mild steel capacity x 14”
    throat               
1 Pacific, 1000 ton, length 220” mild steel capacity x 16”
    throat
 

STRAIGHTENING PRESSES

1 Farquhar 250 ton x 42” x 72” bed size
1 Lake Erie 400 ton x 96” x 204” bed size
   
  WELDER CERTIFICATION

WELDING AND FABRICATION

17 Aluminum Welders
6 D.C. Welders
153 Semi-automatic mini-arc wire feed welders
1 Submerged arc box beam welder width=2 ½’ x
    height=5’ x length=22’
1 Submerged arc welding machines
1 Vibratory Stress-relief unit, -Bonal  Technologies, Meta-Lax
7 TIG Welders
4 Plasma Cutters
5 Stud Welders
   

FINISHING FACILITIES

B.C.P. Shotblast cabinet with 10-ton mono-rail system -
    Blasting Envelops – width = 4’ x height = 8’ x length = 40’
Blasting outbuilding to handle large weldments (40’ x 60’)
Painting facility with overhead trolley system
B.C.P. Shotblast cabinet with 20-ton mono-rail system –
   Blasting Envelope – width = 8’ x height = 10’
Eagle paint booth 26’ x 50’
Koch drying oven 6’6” x 40’
Therma-Tron-X cure oven 30’ x 50’ with door opening 9.5’
    high x 17’ wide
Spray Equipment: Sata, Binks, and Graco Plural mixing &
   spray equipment
Spray Methods:  Electrostatic, H.V.L.P., High Volume Low
    Pressure, & Conventional
Applied Coatings:  Epoxy, Urethanes, Zinc Rich Primers,
    Enamels, & C.A.R.C. Coatings
 
MATERIAL HANDLING    
2 3000 lb. capacity lift trucks EE Electric
9 5000 lb. capacity lift trucks
3 10,000 lb. capacity lift trucks
1 20,000 lb. capacity lift truck
46 5-ton overhead cranes
15 10-ton overhead cranes
3 15-ton overhead cranes
110 1-ton jib hoists
1 Drott Cruz crane 25-ton capacity
1Shuttlelift Carry Deck Crane 15-ton capacity
 

TRANSPORTATION

1 Diesel tractor
2 48’ x 102” Slide Axle Trailers
1 53’  Quick Draw Covered Trailer
 

PERSONNEL

Welders qualified to AWS D1.1, D1.2, D1.3, D14.3, ASME
   Section IX, Tacom 12479550, ABS/MIL-STD-248

Inspectors certified to ASNT level II Magnetic Particle
   inspection, Liquid Penetrant inspection and Ultrasonic
   inspection

 

MANUFACTURING SERVICES/ENGINEERING -- CAD/CAM

State-of-the art computer aided manufacturing system,
   including customer interface supporting IGES, DWG, DXF,
   Step, Solid Works, Kubotek – Key Creator & Gibbs Cam

 

QUALITY PROGRAMS/EQUIPMENT

ISO-9001-2008 Certified
ASME Pressure Vessel “U” Stamp Certified
Lean Manufacturing Certified (33)
Six Sigma Green Belt Certified (7)  
Material Traceability
AWS Certified Welding Inspector
ASNT Level 2 Certified, UT Inspector
ASNT Level 2 Certified, PT, MT, & VT (3)
   
  DOWNLOADS EQUIPMENT LIST AS PDF

 

© 2003 Kewaunee Fabrications LLC ® The Kewaunee Fabrications logo is a registered trademark of Kewaunee Fabrications L.L.C., Kewaunee, WI, USA.